Foam Moulding

Flexible foam solutions for trim, seating, and interior systems

what we offer

Pro2Pro’s foam moulding process combines multiple tooling techniques with flexible polyurethane materials to produce high-end interior components for prototype and low-volume builds. From dash topper pads to custom seat foams, we replicate near-production results using over-moulded and textured foam processes — developed in-house for speed and accuracy.

why customers choose us

Designed to mimic production quality – often used for production itself.
In-house tooling and foam process development.
Strong understanding of seating and trim integration.
Texture and softness tuned to your needs.
Able to mix and match tooling and material strategies.

how it works

Foam moulded over substrates using heated resin or aluminium tools.
Textures and surface features added to mimic production parts.
In-mould wire reinforcements for structure and positioning.
Designed for low-medium volume manufacturing.
Tooling and material setup tailored to project needs.

Typical Volumes:

1-200+

Lead Times:

2-4 weeks depending on tool setup, part type and quantity

best suited for:

Dash pads, topper panels and seating.
Low-volume seat foam with reinforcement.
Soft-touch interior panels
Automotive interior development and validation.
High-end niche vehicle interiors.